TSRAI NANOZ MEMS MOX sensors with AI-powered analytics deliver real-time monitoring of toxic, flammable, and process gases across your entire production facility — from reactors to batch processes. Ensure ATEX compliance, reduce VOC emissions, and protect your workforce.
Chemical manufacturing faces unique challenges: hazardous substances, strict regulations, and the need for continuous process optimization
Comprehensive gas monitoring solutions across all chemical manufacturing processes and environments
Refining & Cracking Operations
API & Fine Chemical Synthesis
Coatings, Adhesives, Catalysts
Polymerization & Compounding
Nitrogen-Based Production
Electrolysis & Derivatives
TSRAI NANOZ smart gas monitoring delivers measurable improvements across all critical KPIs in chemical production
Improvement in yield and energy efficiency through real-time process gas monitoring and AI-driven optimization
Reduction in VOC and fugitive emissions through continuous monitoring and early leak detection
Detection reliability for toxic and flammable gases with instant alert systems and safety interlocks
Chemical production presents multiple hazards — TSRAI NANOZ provides comprehensive, continuous protection
Chlorine, ammonia, hydrogen sulfide, phosgene — even brief exposure can be fatal. Many toxic gases have poor warning properties. IDLH levels can be reached in seconds.
Flammable vapors from solvents, hydrogen, methane create explosive atmospheres. ATEX zones require continuous LEL monitoring. Ignition sources must be controlled.
Undetected leaks from valves, flanges, seals release VOCs and toxic substances. LDAR programs mandate detection but traditional methods miss intermittent leaks.
Exothermic reactions can generate toxic off-gases. Early detection of reaction byproducts enables intervention before thermal runaway occurs.
Simultaneous monitoring of 12+ gases with a single sensor node. Toxic, flammable, and oxygen levels tracked continuously without blind spots.
Intrinsically safe design for deployment in explosive atmospheres. Certified to IECEx, ATEX, and NEC standards for global compliance.
Direct connection to SIS (Safety Instrumented Systems) for automatic shutdown sequences. Voting logic support for critical applications.
AI-powered dispersion modeling shows gas cloud movement. Evacuation routes and assembly point recommendations based on wind direction.
TSRAI NANOZ solutions help you comply with stringent environmental and safety regulations worldwide
Chemical registration, evaluation, and classification compliance with continuous emission monitoring
Equipment certified for explosive atmospheres in Zone 1 and Zone 2 hazardous areas
US environmental protection and occupational safety standards including PSM and RMP
Functional safety for process industries with SIL 2 rated sensor systems
Industrial Emissions Directive (IED) and Solvent Emissions Directive compliance
Leak Detection and Repair program support with continuous fugitive emission monitoring
Environmental management system integration with automated reporting capabilities
Major accident hazard prevention and control for establishments handling dangerous substances
Based on mid-size chemical plant with €500M annual production value
100-200 TSRAI NANOZ sensor nodes across reactors, storage, process areas, and perimeter
TSRAI NANOZ MEMS MOX sensors engineered for corrosive, toxic, and explosive atmospheres
PTFE-coated sensor elements withstand corrosive atmospheres. Hastelloy and 316SS wetted parts for aggressive chemical environments.
Machine learning algorithms compensate for interfering gases in complex mixtures. Accurate readings even with 50+ VOCs present.
ATEX/IECEx Zone 1 certified for explosive atmospheres. Low-power design qualifies for intrinsic safety without barriers.
4-20mA, HART, Modbus, PROFIBUS, OPC-UA. Native integration with Honeywell, Siemens, Emerson, ABB systems.
Field-replaceable sensor modules without process shutdown. Automatic calibration verification on insertion. Zero downtime maintenance.
Compact multi-gas analyzer replacing bulky traditional equipment with real-time, simultaneous detection
Benchtop Multi-Gas Analyzer
Revolutionary MEMS MOX technology in a compact laboratory format. Analyze up to 12 gases simultaneously without complex sample preparation, carrier gases, or lengthy calibration procedures.